Examples of bearing restoration for bell clamps and mold carriers.

Case study from Fuso Seikou Co., Ltd., Osaka Plant.

A beverage manufacturer requested that we repair wear and unevenness in the bearings of mold-related parts.
We handled everything from sketching drawings to welding, machining, and inspection processes.

Industry	Beverage manufacturers
Target parts	Bell clamp, mold carrier
Target mold material	***

Bell clamp restoration

I measured the current dimensions and sketched a drawing with the appropriate diameter.

Photos	Photo description
	This is a photo taken before the repair. Wear and unevenness have occurred on the bearing raceway surface. We select the appropriate repair method based on the material of the item to be repaired and the location and condition of the damage. Also, so that the repair area can be identified during the work, I'll mark it.
	This is the appearance after build-up welding using laser welding. After welding, the parts were processed according to the dimensions specified in the drawings, and then dimensional inspections were conducted.
	This shows the preliminary preparation process for checking for cracks. After spraying with the staining penetrant (red) and leaving it for the specified time, Carefully remove the staining permeate from the surface.
	This is a photograph that has been sprayed with white developer. After the specified time has elapsed, check to see if the red color has become more prominent in the cracked area.
	This is a photo after the repair was completed. It's now smooth and in perfect condition. The repaired item was carefully protected and packaged before being returned to the client.

Mold carrier restoration

Similar to bell clamps, this is an example of restoring wear and unevenness in bearings.
I measured the current dimensions and sketched a drawing with the appropriate diameter.

Photos	Photo description
	This is a photo taken before the repair. Wear and unevenness have occurred on the bearing raceway surface. We select the appropriate repair method based on the material of the item to be repaired and the location and condition of the damage. Also, so that the repair area can be identified during the work, I'll mark it.
	This is the appearance after build-up welding using laser welding. After welding, the parts were processed according to the dimensions specified in the drawings, and then dimensional inspections were conducted.
	This shows the preliminary preparation process for checking for cracks. After spraying with the staining penetrant (red) and leaving it for the specified time, Carefully remove the staining permeate from the surface.
	This is a photograph taken after thoroughly removing the stain penetrant from the surface and then spraying it with a developer (white). After the specified time has elapsed, check to see if the red color has become more prominent in the cracked area.
	This is a photo after the repair was completed. It's now smooth and in perfect condition. The repaired item was carefully protected and packaged before being returned to the client.

Our company designs, manufactures, and maintains molds,
We also accept requests for the restoration and maintenance of mold-related parts and machine parts manufactured by other companies that are no longer handled by the original manufacturer.
If you have any problems or concerns, please do not hesitate to contact us.