Solutions
On site of design and manufacturing,we will solve your problems with our technical skills! Equipment and Automatic Machine PartsReverse EngineeringCenter Solutions
Reproduction and duplication of parts from the original
Remanufacturing parts without drawings
Even if the drawings are old and unusable, or even if the equipment parts do not exist, we can regenerate or replicate them as long as we have the actual parts. For example, if a cast part of a large motor that has been in operation for many years is damaged, we will regenerate it from the actual part, taking into consideration the material and casting method. In addition, worn bearings in a reduction gear that is making an abnormal noise can be identified from the actual part and replaced with an equivalent part, extending the life of the equipment and reducing unnecessary capital investment. Please feel free to contact us even if you have given up on using a discontinued part.
Converting actual items into drawings and CAD data
Digitization of old parts
Even for parts that only have physical objects or hand-drawn drawings, we can create accurate drawings and CAD data using 3D scanning and CAD technology. For example, a blow molding die whose drawings have been lost can be restored using 3D scanning and turned into CAD data, or a complex multi-purpose lathe can be disassembled to create detailed drawings. In addition, by converting large motor parts into 3D data, it becomes easier to check the shape and specifications, and simulations can be performed at the design stage. This not only makes it easier to digitize parts and manage and share data, but also helps with future parts production and maintenance.
Specialized machinery/industrial machinery modification/retrofit/overhaul
Restore machine performance and eliminate problems with old machines
Old specialized machines and industrial machinery that have begun to experience problems over many years of use can be restored to their original performance through modification, retrofitting, and overhaul. For example, modifying a processing machine that previously required manual manual fastening of parts can improve work efficiency and significantly reduce the burden on the worker. Also, disassembling, cleaning, and replacing a noise-making reducer can extend the machine's lifespan and restore its performance. We provide optimal solutions tailored to our customers' challenges and needs.
Units/Jigs design and production
Design and manufacture optimal jigs
We design and manufacture units and jigs that are essential for improving productivity and stabilizing quality according to customer needs. For example, we can design units and jigs that take into account the linkage with peripheral devices when modifying a multi-purpose lathe, and manufacture auxiliary units and jigs in response to changes in the blowing specifications of blow molding dies. We can also handle jigs with complex shapes and high precision requirements. We provide comprehensive support from design to manufacturing and assembly, providing strong support for our customers' production sites.
Parts Small lot/prototype production
High-quality parts in small quantities
We can also manufacture prototypes and small-lot production parts with high quality and short delivery times. With the latest processing equipment and experienced engineers, we can turn your ideas into reality. For example, we can quickly produce equivalent parts for damaged large motor parts, and we can also produce prototypes. With the latest processing equipment and experienced engineers, we can flexibly respond to your detailed requests regarding materials, shapes, precision, etc., and provide you with the most suitable parts. Please feel free to contact us for consultation.